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Dr. S. Kosugi Passed Away on October 14 th, 2004

Dr. Sanai Kosugi, a world renowned expert in freight pipeline, passed away in Tokyo on October 14, 2004, due to cancer.

Dr. Kosugi, the General Manager of the Pipeline Department of the Sumitomo Metal Industries, Ltd., was instrumental in bringing the new technology of pneumatic capsule pipeline (PCP) for use to transport freight in Japan. He designed and supervised the construction of several PCPs in Japan for transporting different materials: minerals, solid waste and construction material. The one in the town of Kuzuu, Japan, constructed in 1980 and still being used today to transport 2 million tons of limestone each year from a mine to a cement plant over a distance of 3.2 km, is especially significant because it demonstrated the first successful and economic use of the modern PCP technology. For his contribution to the technology of PCP, Dr. Kosugi received the “Distinguished Lecture Award” of the International Freight Pipeline Society (IFPS) in 1992, and the “Land Development Award of Japan Institute of Construction Engineering in 2003. His Distinguished Lecture, entitled “A Capsule Pipeline System for Limestone Transportation,” was presented at the 7th International Symposium on Freight Pipelines, which took place in Woloongong, Australia, 1992. Japan’s success in using PCPs, made possible through Dr. Kosugi’s contribution, is described in a new book “PIPELINE ENGINEERING”, published by the CRC Press in 2003.

According to Dr. Henry Liu, an expert in PCP and the President of Freight Pipeline Company in Missouri, U.S.A., “Dr. Kosugi has made enormous contribution to the field of capsule pipeline. Japan and the world have lost a giant in freight pipeline and in engineering.”

The successful use of PCP in Japan led by Dr. Kosugi has laid the foundation for expanded future use of this new technology for freight transport not only in Japan but also around the world. For instance, under the sponsorship of the New York State Energy Research and Development Authority (NYSERDA), a study was completed in August 2004, which showed that the same PCP technology used in Japan, with minor modifications, can be used economically in New York City for underground transportation of freight carried on pallets or in boxes, crates, and containers. Such future use of PCP in large cities including New York City and Tokyo will reduce their reliance on trucks for transportation, thereby reducing traffic congestion and air pollution caused by trucks. Dr. Kosugi was a key consultant for this study.

Dr. Yutaka Tsuji, Professor of the Osaka University and the President of the International Freight Pipeline Society (IFPS), said the following about Dr. Kosugi’s death: “All of his friends are shocked and saddened, but we should succeed to continue his great achievement in freight pipelines.” Dr. Masatoshi Tomabechi, the former boss of Dr. Kosugi at Sumitomo Metal Industries, said of Dr. Kosugi’s death: “He was a sincere and honest person, and an excellent research engineer dealing with pioneering research. He pursued the PCP technology for industrial use as his life-time endeavor, and has left us with ever-lasting achievements.”

Dr. Kosugi received his Master Degree from the Department of Applied Mathmatics and Physics, Kyoto University, in 1971. In 1985, he received his Doctor of Engineering Degree from the Department of Mechanical Engineering, Osaka University. The title of his doctoral dissertation is “Fundamental Study of System Design of Pneumatic Capsule Pipeline Transportation.”He first joined Sumitomo Metal Industries, Ltd. in 1971.

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News Release on Henry Liu, June 1, 2003

1. New York City Underground Freight Transportation Feasibility Study Completed

An engineering study to determine the technical and economic feasibility of using large-diameter pipelines (conduits or tunnels in some cases) for underground transportation of freight in New York City (NYC) has been completed and submitted to New York City and State for review. Six different applications were examined, including: (1) using a l-meter-by-1-meter square conduit to transport construction materials in and out tunnels during tunnel construction, (2) using a 1-meter-diameter steel pipe to transport the solid waste of NYC from the existing waste transfer stations to a remote location in another state for processing, recycling and landfill, (3) using a 1-meter-diameter steel pipe with multiple inlets/outlets to transport mail and parcels between NYC and Washington, D.C., and serving areas along this corridor, (4) using a network of underground tunnels of 7-foot diameter to ship goods on pallets or in boxes, bags or crates, (5) using both large underground tunnels and large buried conduits connected in series to dispatch containers away from harbors for safe inspection and intermodal transport in a remote location, and (6) using a large underground conduit in the Hunts Point peninsula to shuffle trucks between the Food Center and freeways. In all the cases, the pipeline, conduit or tunnel used are parallel twin lines so that the capsules, which are freight-laden wheeled vehicles without engines and drivers, can move in both directions and circulated through the system.

The study, co-funded by the New York State Energy Research and Development Authority (NYSERDA), reported that all the six aforementioned applications are technically feasible by using current technologies, and beneficial to the City through reduction of air pollution and congestion caused by trucks. Implementation of any such system in NYC will also create jobs and enhance economic development. Furthermore, five of the six applications were found to be cost effective as compared to using existing freight transportation modes in NYC – mainly trucks. At present, over 97% of freight in NYC is transported by trucks.

The main technology chosen for underground freight transport in this project is pneumatic capsule pipeline (PCP), which is a new technology evolved from the century-old technology of “tube transport”, also called “pneumatic tubes,” familiar to many NYC residents. Unlike “tube transport,” which uses small-bore pipes less than 1 foot in diameter and capsules (carriers) without wheels, the modern PCPs use large pipes of 3-foot diameter or greater and wheeled capsules, each of which carry more than one ton of cargo. Japan has used PCP successfully in the last 20 years in several applications ranging from transporting minerals and solid wastes to tunnel construction. However, the PCP systems considered in this project for possible use in NYC are larger, longer, and more advanced than the Japanese systems. While some of the applications considered by this project use PCPs driven pneumatically by blowers (fans), the most sophisticated systems use linear induction motor (LIM) for propulsion. LIM is currently being used commercially in a number of applications including roller-coasters and magnetically levitated trains.

This project was conducted by Dr. Henry Liu of Freight Pipeline Company. Dr. Liu is a former professor and the director of a National Science Foundation (NSF) sponsored research center – the Capsule Pipeline Research Center (CPRC) at University of Missouri-Columbia. The new PCP technology considered for use in this project is a result of 8 years of R & D by Dr. Liu and his colleagues under NSF sponsorship. A current project directed by Liu to design a special advanced PCP system for mining use is being sponsored by the National Energy Technology Laboratory of the U. S. Department of Energy.

For more information about the project, contact the following sources:

  • Media information: Ray Hull, NYSERDA; phone: 518-862-1090, ext 3356.
  • Technical information: Henry Liu, Freight Pipeline Company; phone: 573-442-0080.
  • www.freightpipelinecompany.com.  (A copy of the Final Report of this New York City project, as approved by NYSERDA, can be downloaded without cost from the “Company Publications” section of this website.)

 

2. Henry Liu Publishes a Book: PIPELINE ENGINEERING

Dr. Henry Liu, a past President of IFPS and the former Director of Capsule Pipeline Research Center (CPRC), University of Missouri-Columbia (MU), just published a book entitled PIPELINE ENGINEERING. The book was published by the CRC Press in Florida, USA, in May 2003. The book was written as a college textbook for students interested in understanding the principles, analysis, planning, design, construction, operation and maintenance of various types of pipelines used in industry, covering not only the pipelines to transport liquids and gases, but also non-Newtonian fluids, slurry pipelines, pneumatic conveying of solids, and capsule pipelines. The book also gives extensive coverage of pumps, turbines, compressors, pipe materials, valves, pressure regulators, pipeline pigs, instrumentation, corrosion prevention, and trenchless technologies for pipeline construction and renovation. For further information, visit the CRC Press website at www.crcpress.com. To find the book within the CRC website, type in the book title "Pipeline Engineering" in the "Search" space and click.

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2006 IFPS Election Results

President:
Haim Kalman

Vice-President:
Pavel Vlasak

Directors:


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5th International Conference for Conveying and Handling of Particulate Solids

Visit http://www.ortra.com/solids/ for more information.

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MU RESEARCHER ADVOCATES USE OF FREIGHT PIPELINES FOR URBAN DEVELOPMENT WORLDWIDE
by Jason L. Jenkins

According to the United Nations Center for Human Settlements, the majority of the world's population will live in urban areas by 2005. As a result, the need to develop cities where people can live and work without excessive pollution, traffic congestion, accidents and noise is of great concern. Although many steps are necessary, one University of Missouri-Columbia researcher says that freight pipelines can solve many of these problems.

For more than 15 years, Thomas Marrero, a professor of chemical engineering and current president of the International Freight Pipeline Society, has worked to develop freight pipeline systems. Though similar in appearance to oil or gas pipelines, freight pipelines transport solids over a wide range of distances. Since the early 1900s, these pipelines have been used on a limited basis and in small-scale fashion, the most apparent example being the pneumatic systems used at bank drive-up windows.

"In general, pipelines have not been considered as a transportation alternative because there's no need for an alternative when you're up against established, economical technology," Marrero said. "An alternative has to be economically or environmentally desirable, and unless the air gets so bad you can't breathe it, you're not going to change your fuel or your vehicle."

This is changing, however. Earlier this spring, Marrero and a group of American researchers took part in a U.N. conference in Tunis, Tunisia, that focused on the sustainable development of Islamic capitals and cities. As urbanization increases, demands on city housing and transportation systems will increase. The Organization of Islamic Capitals and Cities wishes to develop infrastructures that will accommodate the growth in population, and one of the options under consideration is freight pipelines.

"In urban settings, freight pipelines could be used to transport goods, grain, minerals, waste and even people," Marrero said. "Overall, pipelines are cheaper, cleaner, faster and safer."

Marrero explained that freight pipelines are more cost effective than traditional technologies when comparing total system costs. He cites the following as benefits of using freight pipeline technology.

Cost - In most cases, the cost of constructing the pipeline is the responsibility of the user and not the taxpayer, as is the case with highways.

Cleanliness - Because pipelines rely on electricity for energy, they produce fewer emissions and by-products, which significantly reduces air and noise pollution.

Speed - Most pipeline systems are fully automated or semi-automated, which allows for their non-stop use. This also allows them to run more cost-efficiently than other traditional methods that are not automated.

Safety - Because pipelines are placed underground, accidents that occur with traditional methods such as truck and railroad transportation are non-existent.
Marrero said that freight pipeline technology is not limited to developing urban centers and that systems could be constructed along highway right-of-ways in any area. "The U.S. Postal Service has considered constructing a pipeline between New York City and Washington, D.C., to move mail," he said. "Although administrators in Kansas City and St. Louis haven't discussed it much, this technology could be implemented anywhere."

"As environmental and safety concerns continue to increase, freight pipeline technology will become more and more attractive to urban centers worldwide," Marrero said. "I believe we could see this technology being used in widespread fashion within 10 years."

Research in pipeline technology is ongoing at the MU Capsule Pipeline Research Center. Since 1991, the CPRC's staff has worked on pipeline systems for the transport of a number of materials, including coal. This spring, a $1.5 million coal log pipeline pilot plant, co-invented by Marrero, is in its final stages of construction. When completed, the 3,000-foot pipeline will be used to develop coal transportation from mines directly to power plants.

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Single Line Reversing System Capsule Pneumatic Freight Pipelines

Brink Weaver presented a detailed description of a unique system, "Single Line Reversing System Capsule Pneumatic Freight Pipelines", which is suitable for coal transportation. Contact Brink for more details.

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